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Courses > Composite Manufacturing Practices
course scheduling

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| WORKSHOP EXERCISES |
•Mold preparation and application of release agents
•Material kitting and labeling
•Core fabrication, forming and potting
•Lay-up, debulk, vacuum bagging, and autoclave processing of carbon and/or Kevlar® epoxy sandwich panels
•Part trimming and drilling (utilizing trim & drill tooling)
•Panel assembly: insert installation and potting, bonding nutplates and structures
•Documentation of materials & manufacturing processes
•Demonstration of laser ply location equipment
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| COURSE DESCRIPTION |
Previous experience with composite materials & processing is a prerequisite. For those who do not have a thorough background in the basics of advanced composite materials, our Phase 1 Fabrication & Damage Repair course is highly recommended.
This five-day class is designed for manufacturing engineers, planners, supervisors, technicians, fabricators or anyone who wants to broaden their knowledge of prepreg lay-up techniques and manufacturing methods utilizing oven or autoclave processing. This class also covers basic quality assurance techniques involved in the production of advanced composite components and structures.
Much emphasis is placed on the manufacturing engineering planning and fabricating of contoured sandwich panel and a Kevlar® solid laminate panel using autoclave processing. Secondary bonding, nutplate and insert installation operations to trimmed panels will also be covered.
Key issues such as tooling, facilities and equipment requirements, as well as quality assurance and quality control procedures are discussed and practiced in the workshop.
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| KEY LECTURE ELEMENTS |
•Autoclave processing vs. oven processing
•Tooling requirements
•Vacuum bagging requirements
•In-process inspection and verification
•Manufacturing planning
•Assembly: bonding and fastening
•Facility and equipment requirements
•Laser positioning & automated ply cutting systems
•Test coupons
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course scheduling
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